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Asset Condition Monitoring & Analysis

Monitoring Technologies for Industrial Applications


MISTRAS provides cutting-edge asset condition monitoring and analysis solutions to help prevent failures, optimize performance, and extend asset lifespan. Our technologies enable early detection of leaks, mechanical wear, fatigue, electrical degradation, and structural weaknesses.

Ensuring the reliability and efficiency of industrial assets requires proactive condition monitoring and analysis. MISTRAS Group specializes in innovative monitoring solutions that detect early signs of degradation across various industries, including energy, manufacturing, power generation and transmission & distribution, infrastructure, and more. Our data-driven technologies provide real-time insights to mitigate risks, reduce downtime, and maximize asset longevity.

Leak Detection

Undetected leaks in industrial systems can lead to costly inefficiencies, safety hazards, and environmental damage. MISTRAS offers advanced acoustic and ultrasonic leak detection technologies to pinpoint and quantify leaks in boiler tubes, valves, and other critical assets. By detecting leaks early, we help industries improve efficiency and maintain regulatory compliance.

Mechanical Wear, Fatigue & Crack Detection

Industrial components are subject to continuous stress, leading to wear, fatigue, and cracks that can compromise safety and performance. Our condition monitoring solutions provide real-time data on asset health, allowing for early intervention. We specialize in detecting wire breaks, assessing steel fatigue and cracking, and helping to ensure safety and longevity of bridges, wind turbines, and low-speed bearings.

Electrical & Thermal Degradation Monitoring

Electrical and thermal failures can lead to catastrophic damage in power systems. MISTRAS offers monitoring solutions for power transformers health and fitness, using thermal imaging, partial discharge detection, and other techniques to identify early signs of degradation. Our solutions help industries prevent failures, optimize maintenance, and extend asset lifespan.

General Structural Health Monitoring (SHM)

Structural integrity is crucial for the safety and longevity of infrastructure and renewable energy assets. Our SHM solutions use sensors, data analytics, and remote monitoring to detect stress, fatigue, and other structural issues in critical assets like bridges, wind turbines, and other renewable energy structures. This proactive approach minimizes risks and enhances asset performance.

Research & Specialist Applications

MISTRAS continuously innovates and develops specialized monitoring applications for unique industry challenges. Our research-driven approach enables us to customize solutions for complex asset monitoring needs, whether in aerospace, defense, oil and gas, or other highly-specialized sectors. By staying at the forefront of technology and partnering with our clients to meet unique needs, we provide cutting-edge solutions tailored to evolving industry demands.


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