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PCMS Capabilities

PCMS Integrity Data Management & Analysis


PCMS tracks historical integrity data, generates inspection schedules, and performs advanced engineering calculations, simplifying asset integrity and corrosion management for industrial operators.

As MISTRAS’ PCMS has grown over time, it has extended its reach to more and more applications, assets, and facilities. But the software has built its unmatched industry reputation through proven successes in fixed equipment MI data management and analysis.

Among other assets, PCMS offers data management applications for:

  • Piping
  • Pipelines
  • Vessels
  • Safety Relief Devices
  • Valves
  • Tanks

Asset Management

Optimize Asset Lifecycles & Performance

PCMS Asset Management provides a centralized platform to track, analyze, and optimize asset performance throughout their lifecycle. It helps ensure regulatory compliance, improves efficiency, and minimizes downtime by integrating inspection, maintenance, and reliability data. This module helps organizations make informed decisions to enhance asset integrity and operational effectiveness.

Activity Tracking

Streamline Inspection & Maintenance Activities

The Activity Tracking module in PCMS allows users to efficiently plan, schedule, and document inspections, repairs, and maintenance activities. With automated workflows and real-time updates, it enhances collaboration, reduces missed tasks, and ensures compliance with industry standards, helping organizations maintain asset integrity and operational continuity.

Corrosion Management

Monitor & Mitigate Corrosion Risks

The Corrosion Management module has been the foundation of PCMS for decades. The module allows plant personnel to track wall thickness, corrosion rates, next inspection dates, and retirement dates on any type of asset. PCMS offers a variety of methods capture corrosion data, including the establishment of CML areas (Corrosion Monitoring Locations), TML points (Thickness Monitoring Locations), Corrosion Probe Readings, and Corrosion Coupons.

Risk-Based Inspection (RBI)

Prioritize Inspections Based on Risk

The Risk-Based Inspection (RBI) module helps prioritize inspections based on asset risk, optimizing maintenance strategies while reducing unnecessary inspections. It incorporates industry methodologies to assess probability and consequence of failure, ensuring resources focus on high-risk areas, improving safety, compliance, and cost-efficiency.

Maintenance Management Link

Seamless Integration with CMMS Systems

The Maintenance Management Link module connects PCMS with Computerized Maintenance Management Systems (CMMS), enabling seamless data exchange for work orders, inspections, and asset history. This integration ensures accurate record-keeping, enhances maintenance planning, and reduces redundant data entry, improving efficiency and decision-making.

Software Interfaces

Flexible Integration with Third-Party Systems

PCMS Software Interfaces provide integration with various third-party applications, including enterprise asset management (EAM), ERP, and data acquisition systems. This ensures seamless data flow between platforms, enhancing analytics, automation, and operational efficiency while maintaining data consistency across multiple systems.

Reporting

Advanced Data Analytics & Visualization

The Reporting module in PCMS offers comprehensive reporting and visualization tools for asset integrity and inspection data. Users can generate customizable reports, dashboards, and trend analyses to support data-driven decision-making. This module enhances regulatory compliance, performance monitoring, and strategic planning through detailed insights and real-time analytics.


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